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Product > 침투탐상검사 > 형광침투탐상제(MAGNAFLUX)
Post Emulsifiable
Fluorescen Penetrant

침투탐상검사

형광침투탐상제(MAGNAFLUX)
Post Emulsifiable
Fluorescen Penetrant

Product Details

ZL-37 Level 4 Post Emulsifiable Fluorescent Penetrant

Essential for critical component applications, ultra-high sensitivity (Level 4) ZL-37 fluorescent post-emulsifiable penetrant is designed for detecting fine, tight discontinuities. Parts common for this testing procedure include titanium turbine components, and high-stress critical components such as investment castings. With a UV-A light source, indications will appear as a bright green-yellow fluorescence. ZL-37 has a high flash point, and is designed to be used in open dip tanks.

Both Method B lipophilic emulsifier ZE-4E and Method D hydrophilic emulsifier ZR-10E can be used to remove surface ZL-37 penetrant. Developers can be ZP-4B dry powder developer, ZP-14A water soluble developer in a non-agitated tank, ZP-5B water suspendible developer in an agitated tank, or ZP-9F non-aqueous developer.

ZL-37 is listed on the QPL SAE AMS 2644 Qualified Product List and is approved for use by Pratt & Whitney.

 

Benefits

  • Bright, high-contrast indications
  • Resists over-washing
  • High flash point
  • QPL SAE AMS 2644 Qualified Product List
  • Approved for use by Pratt & Whitney

 

Container Size & Part Number

Aerosol can, case of 12       01-3188-78

5 gal / 18.9 L pail                 01-3188-40

20 gal / 75.7 L drum            01-3188-30

55 gal / 208 L drum             01-3188-45

 

Applications

Defect location: open to surface

Ideal for:

  • Precision components
  • High-stress parts
  • Smooth, machined surface finish
  • Non-porous surfaces
  • Investment castings
  • Turbine blades and parts
  • Critical components

Defect examples:

  • Finished surface cracks
  • Seams
  • Porosity
  • Scratches

  

ZL-27A Level 3 Post Emulsifiable Fluorescent Penetrant

Post-emulsifiable ZL-27A penetrant is a high-sensitivity penetrant designed for inspection with the use of an emulsifier to remove surface penetrant. Both Method B lipophilic emulsifier ZE-4E and Method D hydrophilic emulsifier ZR-10E can be used to remove surface ZL-27A penetrant before developer application. Developers can be ZP-4B dry powder developer, ZP-14A water soluble developer in a non-agitated tank, ZP-5B water suspendible developer in an agitated tank or ZP-9F non-aqueous developer. With a UV-A light source, flaw indications will appear as a bright green-yellow fluorescence. ZL-27A has a high flash point, and is designed to be used in open dip tanks.

ZL-27A is listed on the QPL SAE AMS 2644 Qualified Product List and is approved for use by Pratt & Whitney.

 

Benefits

  • Bright indications
  • Resists over removal
  • High flash point
  • QPL SAE AMS 2644 Qualified Product List
  • Approved for use by Pratt & Whitney

 

Container Size & Part Number

Aerosol can, case of 12       01-3187-78

5 gal / 18.9 L pail                  01-3187-40

20 gal / 75.7 L drum             01-3187-30

55 gal / 208 L drum              01-3187-45

 

 

Applications

Defect location: open to surface

Ideal for:

  • Precision castings
  • Precision forgings
  • Machined components

Defect examples:

  • Fine cracks
  • Seams
  • Porosity

 

Typical Properties :

Properties
ZL-2C
Level 2 average Sensitivity
ZL-27A
Level 3 High Sensitivity
ZL-37
Level 2 average Sensitivity
Viscosity @ 100℉(cs)
5.1
8.9
13.4
Density (Ibs./gal)
7.4
7.6
8.1
Flash Pint (PMCC)
>200℉
>200℉
>200℉
Sulfer (ppm)
<1000
<1000
<1000
Chlorine (ppm)
<1000
<1000
<1000
Sodium (ppm)
<100
<100
<100
Fluorine (ppm)
<100
<100
<50

 


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